Flight Suits
Our flight suit was inspired by the design of U.S. Flyers 27-P coverall. The flight suit is an ideal garment for both pilots and ground personnel. The flight suits are generously cut to give you plenty of room to sit comfortably in the cockpit and keep your small flight gear close at hand. When worn as coveralls, the comfortable fit gives you room to move freely and help keep your clothes clean. They provide an added layer of insulation in cooler environments and can hold many small hand tools. Keep them in your trunk for roadside events like having to change your tire. The flight suits are a must-have for crew members in the air and mechanics in the hangar.
FAQ
What is the difference between a CWU-27/P Nomex flight suit and a standard military-style flight suit coverall?
A CWU-27/P Nomex flight suit is built to military specification and made from flame-resistant Nomex fabric, making it the standard issued to U.S. flight crews. Standard military-style flight suit coveralls share the same design features, including a 2-way front zipper and adjustable waist, but are made from polyester-cotton blends and are better suited for ground use, costuming, or general wear.
What does the 27-P design mean and why does it matter when choosing a flight suit?
The 27-P refers to the U.S. Flyers CWU-27/P coverall pattern, which is the standard design used by American military flight crews. It typically includes a 7-pocket layout, 2-way front zipper, leg zippers, and an adjustable waist and cuffs. Choosing a 27-P inspired design means you're getting a garment shaped around real-world crew needs, whether you're in the cockpit, the hangar, or just need a durable work coverall.
Can flight suits be worn for outdoor activities like camping or as everyday work coveralls?
Flight suits work well beyond aviation. Their generous cut allows full range of motion, and the multiple zippered pockets are handy for keeping small tools, gear, or supplies close at hand. They provide a layer of insulation in cooler temperatures and can protect clothing underneath during messy jobs, making them practical for mechanics, campers, outdoor enthusiasts, and emergency preppers.
How should a flight suit fit, and what sizing features help with comfort?
Flight suits are generously cut to allow comfortable movement while seated, which is essential for cockpit use but equally useful for active work or outdoor wear. Look for adjustable waist tabs and cuffs that let you tailor the fit without needing a perfect size match. If you plan to wear layers underneath in cold weather, sizing up one size is a common approach.
Are the flight suits at Army Surplus World suitable for Top Gun or military costume use?
Yes, several styles in the collection are well suited for costume builds, including options styled after U.S. Navy flight suits similar to those made famous by Top Gun. These feature the same design cues as actual military flight suits, including hook-and-loop name tab fasteners and leg zippers, giving them an authentic look whether you are completing a replica uniform or building a themed costume.