BDU Patrol Caps
If you’re in need of classic military style headwear, look no further than the BDU Patrol Cap. These hats are constructed with a serged inside seam to help prevent fraying and plastic insert visor in the bill to shield your eyes and face from sun and inclement weather. Army Surplus World's Patrol Caps are not only sewn to meet military standards, but are also approved for use by the U.S. Army. Made from USA made fabrics, these caps are designed to handle constant use and abuse. Our BDU Patrol Caps are highly durable in order to last through extensive use. We have both Made in the USA BDU Patrol caps and BDU Patrol caps made with USA cloth assembled in the Dominican Republic.
FAQ
What is a BDU patrol cap?
A BDU patrol cap is a structured military-style field cap worn as part of the Battle Dress Uniform. It features a short bill with a plastic visor insert, a flat crown, and a serged inside seam to resist fraying. Originally issued to U.S. military personnel, patrol caps are now popular with outdoor enthusiasts, hikers, and campers who want durable, sun-shielding headwear built for rough conditions.
What materials are BDU patrol caps made from?
BDU patrol caps are made from several fabric blends depending on the style. Common options include polyester/cotton twill, nylon/cotton ripstop, and 100% cotton. Ripstop blends resist tearing and hold up well in rugged outdoor use. Some caps also feature water-repellent fabric treatments, making them a practical choice for hiking or camping in variable weather.
Are the patrol caps at Army Surplus World made in the USA?
Army Surplus World carries both fully USA-made BDU patrol caps and caps made with USA cloth assembled in the Dominican Republic. Several styles are sewn to U.S. military specifications and approved for use by the U.S. Army, so whether you need a regulation-compliant cap or simply want quality American-fabric headwear, there are options to fit that need.
How do BDU patrol caps fit, and do they come in structured sizes?
BDU patrol caps are available in both structured hat sizes and adjustable styles. Structured caps use standard hat sizing, such as 6 3/4, 7, 7 1/4, and similar increments, for a precise fit. Adjustable versions use a hook-and-loop closure at the back, making them easier to size for gifts or shared use. Check each product listing for the specific sizing system used.
Can BDU patrol caps be worn for outdoor activities beyond military use?
BDU patrol caps work well for hiking, camping, hunting, and general outdoor use. The bill shields your eyes from sun and rain, the durable fabrics resist daily wear and abrasion, and the low-profile design fits comfortably under a hood or pack strap. Styles in camo patterns or neutral colors like olive drab and khaki blend naturally into outdoor environments.